The requirement
The client required a repeatable way to test several battery sets independently, apply different procedures and review the condition of the battery cells from one organised control system.
Custom testing system
Eight-Station Battery Testing Jig
A purpose-built automated system for testing eight independent battery sets through three defined procedures and evaluating individual cell condition.
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Our solution
JPC developed a dedicated eight-station testing system combining a custom control panel, PLC logic, HMI operation, measurement transducers and individual station controls.
The outcome
The completed system provides a structured and repeatable testing process for up to eight independent battery sets, with centralised control and clear operating information.
Work delivered
- Control-panel design, assembly and wiring
- PLC software for three battery-test procedures
- HMI screens for operation, settings and status
- Eight independently controlled testing stations
- Voltage and current transducer integration
- Battery discharge, charging and restoration sequences
- System testing, parameter setup and fine-tuning
Project photographs
A closer look
JPC Electrical & Automation Services
